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  #491  
Old 03-29-2020, 10:21 AM
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123pugsy 123pugsy is offline
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I turned down an adapter for the booster/bellcrank connection. Added a hole for a cotter pin. There are four connections on the Kugel unit that came with vinyl lock nuts which will get the same treatment. I don't trust lock nuts after seeing several fall off.















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  #492  
Old 03-29-2020, 10:23 AM
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Safety first!
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  #493  
Old 03-29-2020, 10:23 AM
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AC and heater hoses ready to go and holes punched in cowl side for bulkhead fittings. Hoses/tubes will run under passenger fender.
















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  #494  
Old 03-29-2020, 10:26 AM
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I took the firewall to work to spot weld the reinforcing channels/angles in place.
















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File Type: jpg IMG_0761.jpg (83.6 KB, 480 views)
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  #495  
Old 03-29-2020, 10:27 AM
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I used some aluminum scraps from work for templates for the lines chase.











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File Type: jpg IMG_0766.jpg (85.3 KB, 475 views)
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Last edited by 123pugsy; 03-29-2020 at 06:22 PM.
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  #496  
Old 03-29-2020, 10:31 AM
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Firewall panel and cowl trimmed to size leaving tabs for the Clecos.





























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File Type: jpg IMG_0785.jpg (72.5 KB, 487 views)
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  #497  
Old 03-29-2020, 10:35 AM
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I brought the firewall and cubby to work and had the young lad run tack welds around the full perimeter and the plug weld holes. I shouldn't have even punched the holes as it needed full perimeter welding in case of fluid leaks. That was the point of all this extra work from the git go.


The second pic has a sneak preview of a bearing mount location for the throttle cable.































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File Type: jpg IMG_0800.jpg (80.8 KB, 493 views)
File Type: jpg IMG_0801.jpg (80.3 KB, 483 views)
File Type: jpg IMG_0803.jpg (65.4 KB, 484 views)
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  #498  
Old 03-29-2020, 10:38 AM
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Everything leveled off and ready to weld..........





































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File Type: jpg IMG_0814.jpg (83.2 KB, 478 views)
File Type: jpg IMG_0815.jpg (79.3 KB, 479 views)
File Type: jpg IMG_0817.jpg (72.6 KB, 482 views)
File Type: jpg IMG_0821.jpg (84.8 KB, 490 views)
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  #499  
Old 03-29-2020, 10:41 AM
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A bit of clean up...........


































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File Type: jpg IMG_0830.jpg (80.2 KB, 468 views)
File Type: jpg IMG_0832.jpg (81.4 KB, 458 views)
File Type: jpg IMG_0833.jpg (81.6 KB, 470 views)
File Type: jpg IMG_0834.jpg (82.7 KB, 461 views)
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  #500  
Old 03-29-2020, 10:45 AM
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Roto time is always fun. Although carrying all the bits from the shed and assembling this thing, not so much.
Had to make new arm adapters for the front as it was hooked to my temporary firewall last time I used it.
This allowed bottom access to finish the welding and clean up.




























































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File Type: jpg IMG_0836.jpg (84.0 KB, 440 views)
File Type: jpg IMG_0840.jpg (79.3 KB, 439 views)
File Type: jpg IMG_0841.jpg (79.8 KB, 427 views)
File Type: jpg IMG_0847.jpg (81.9 KB, 433 views)
File Type: jpg IMG_0855.jpg (81.0 KB, 409 views)
File Type: jpg IMG_0856.jpg (79.3 KB, 413 views)
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